Application of Electrocast AZS Refractory Bricks in Glass Furnaces
In the glass manufacturing industry, the durability and efficiency of the kiln directly affect the production quality and cost. As a high-performance refractory material, Electrocast AZS refractory bricks are an ideal choice for glass kilns due to their excellent corrosion resistance and high temperature resistance. This article will deeply explore the characteristics of Electrocast AZS refractory bricks and their application advantages in glass kilns.
What are Electrocast AZS Refractory Bricks?
Electrocast AZS refractory bricks, full name is fused zirconium corundum refractory bricks, mainly composed of alumina (Al2O3), zirconium oxide (ZrO2) and silicon dioxide (SiO2). Made by the electrofusion process, this refractory brick has high density, low porosity and excellent resistance to glass phase corrosion. Its unique structure makes it perform well in high temperature environments, especially suitable for extreme working conditions such as glass kilns.
Main characteristics of Electrocast AZS refractory bricks
1. High corrosion resistance : Electrocast AZS refractory bricks can effectively resist the erosion of glass liquid, reduce the loss of kiln lining, and thus extend the service life of the kiln.
2. High temperature resistance : In high temperature environment, AZS refractory bricks can maintain stable physical and chemical properties, ensuring the long-term stable operation of the kiln.
3. Low porosity : Low porosity reduces the possibility of glass liquid penetration and further enhances the corrosion resistance of refractory bricks.
Application of Electrocast AZS Refractory Bricks in Glass Furnaces
Glass kiln is one of the most critical equipment in the glass manufacturing process. The choice of its lining material directly affects the life and production efficiency of the kiln. Electrocast AZS refractory bricks are widely used in various parts of glass kilns due to their excellent performance, including melting pools, flow holes and regenerators.
1. Melting pool : In the melting pool, the glass raw materials are melted at high temperature. AZS refractory bricks can effectively resist the erosion of high-temperature glass liquid and ensure the stability of the melting process.
2. Flow hole : The flow hole is the channel for the flow of molten glass. The low porosity and high corrosion resistance of AZS refractory bricks make it an ideal material for the lining of the flow hole.
3. Regenerator : In the regenerator, AZS refractory bricks can withstand the scouring of high-temperature flue gas, maintain the integrity of the structure, and extend the service life of the kiln.
Advantages of Electrocast AZS Refractory Bricks
1. Extend the life of the kiln : By using Electrocast AZS refractory bricks, the service life of the glass kiln can be extended to 8-10 years, significantly reducing equipment replacement and maintenance costs.
2. Improve production efficiency : The stable performance of AZS refractory bricks ensures the continuous and efficient operation of the kiln, reduces downtime and improves production efficiency.
3. Reduce energy consumption : The excellent thermal insulation performance of AZS refractory bricks helps to reduce heat loss, reduce energy consumption and achieve green production.
in conclusion
Electrocast AZS refractory bricks have become the first choice for glass furnace lining materials due to their high corrosion resistance, high temperature resistance and low porosity. Their application not only extends the service life of the furnace, but also improves production efficiency and energy utilization. For glass manufacturers, choosing Electrocast AZS refractory bricks is a wise choice to achieve efficient and sustainable production.